─── Concept to retail
Screen Printing Process
At Starhawk, our Screen Printing service delivers durable, high-quality graphics with strong color reproduction and reliable wash performance. From simple logos and branding to detailed multi-color artwork, we produce screen-printed designs according to your artwork, garment specifications, color requirements, and production standards.
Built for Professional Apparel Production
Screen printing remains a reliable solution for apparel requiring bold graphics, vibrant colors, and consistent results across production runs. Starhawk combines accurate screen preparation, controlled ink application, skilled printing, and quality inspection to achieve clean and consistent prints across a wide range of garments and fabric types.
Whether you require branding for a private-label collection, large artwork placements, promotional apparel, or repeat production, our process is structured around your approved artwork and specifications.
Starhawk Screen Printing Capabilities
Multi-Color Printing
We produce multi-color screen-printed graphics with controlled color placement and registration to create clean, well-defined artwork across production quantities.
Puff Screen Printing
Puff inks create a raised, dimensional effect that adds texture and depth to logos, lettering, and selected graphic elements.
Plastisol Printing
Plastisol inks provide strong opacity, vibrant color, and reliable coverage, making them suitable for a wide range of apparel applications.
Water-Based Printing
Water-based inks can create a softer hand feel while allowing artwork to integrate naturally into the fabric, making them suitable for selected garments and premium applications.
Specialty Effects
Depending on your design requirements, we can support selected specialty printing effects to create distinctive textures, finishes, and visual details.
Large & Standard Placements
Prints can be produced across common garment locations including the chest, back, sleeve, front panel, and other approved placement areas.
Our Screen Printing Process
01 — Artwork Review
We review your artwork, dimensions, colors, print locations, garment specifications, and technical requirements before production begins.
02 — Screen Preparation
Artwork is separated according to the required colors and prepared for screen exposure and printing.
03 — Ink Selection
Appropriate ink types and color specifications are selected based on the fabric, artwork, desired finish, and performance requirements.
04 — Screen Setup
Screens are positioned and registered according to the approved artwork to maintain accurate placement and alignment throughout production.
05 — Printing
Ink is applied to the garment through the prepared screens using controlled printing techniques to achieve consistent coverage and sharp artwork.
06 — Curing
Printed garments are properly cured according to the selected ink system to help achieve the required durability and finish.
07 — Quality Inspection
Finished prints are inspected for color consistency, registration, placement, coverage, print quality, and overall appearance before garments proceed to the next production stage.
Quality Control for Every Print
At Starhawk, screen printing quality is monitored throughout production. Our inspection process helps ensure that approved artwork and print specifications are maintained consistently across the order.
- Artwork and color accuracy
- Print placement and dimensions
- Color registration
- Ink coverage and opacity
- Print sharpness and definition
- Surface consistency
- Curing and print durability
- Garment appearance
- Final print inspection
Applications for Screen Printing
Starhawk’s screen printing capabilities support a wide range of apparel manufacturing programs, including:
- Private Label Apparel
- Sportswear
- Streetwear
- Workwear
- Corporate Apparel
- Promotional Apparel
- Team & Club Apparel
- Fashion Collections
- Branded Merchandise
- Custom Apparel Programs
Built for B2B Production
Consistent Results
Controlled printing and inspection processes help maintain consistent artwork, color, placement, and finish throughout production runs.
Multiple Ink Options
We support different ink systems and printing effects to match your garment, artwork, desired appearance, and product requirements.
Custom Artwork
Your approved artwork, color references, dimensions, and placement specifications guide the printing process from setup through final inspection.
Production Flexibility
Screen printing can be integrated into custom apparel, private-label, sportswear, streetwear, workwear, and other B2B production programs.
Quality Focused
Prints are checked throughout production to help maintain sharp graphics, accurate placement, consistent color, and reliable finishing.
Integrated Manufacturing
As part of Starhawk’s broader apparel manufacturing capabilities, screen printing can be coordinated with cutting, stitching, embroidery, labeling, packing, and other production requirements.
Bring Your Artwork to Life
Have artwork ready for your next apparel collection or production program?
Starhawk delivers professionally screen-printed apparel with controlled color, accurate placement, durable finishes, and production consistency.
Send Your Artwork → Get a Quote → Start Production